Category Archives: NACA Ducts

Thursday 4th April 2019

Music: Dire Straits, Madness, Katie Melua

A number of jobs planned for today. Complete the engine NACA ducting, install the clevis pins to the carb heat control and cabin heater, install the fuel pressure sensor, install the engine intake air box, install the MAP sensor pipe, adjust and set the cowl quick release fasteners and install the control stick torque supports.

The fuel sensor and adapter were left to set with Loctite 577 overnight so can now be fitted to the fuel hose that I had added for it.

The hose is secured with a hose clamp and fire sleeve is added which is secured in place with locking wire.

The sensor is secured against movement and vibration with a stand-off.

These are the clevis fittings that are used on the carb heat, cabin heater, screen de-mist and park brake.

Now the sealant is set, the air box is mounted on a couple of brackets off the engine mount. It’s secured with a couple of Nyloc nuts underneath. Two short pieces of sturdy rubber hose are fitted over the carburettor inlets and the air box and provide a flexible joint between them.

They are secured in place with jubilee clips.

The SCAT ducting is secured in place with jubilee clips to the air box intake and the starboard lower cowl side NACA duct.

The ducting to the port NACA duct is run to the rear of the exhaust and then into the centre inlet on the heat exchanger, secured with jubilee clips and held in position with a couple of tie wraps.

Port NACA duct.

Even with all the space that the Bristell has It can get a bit tight with all the hoses that are required.

The MAP sensor has already been mounted so just needs a pipe to be run and of course some wiring at a later stage…

I’ve used 5.6mm ID R9 fuel hose between the carburettor balance pipe and the MAP sensor.

The quick release fittings on the fuselage have been riveted in place and now require them to be adjusted and set. First thing is to screw them in…

until they are flush with the cowl.

Once adjusted the pin can be pulled that sets them into position.

They are released by a quarter turn of the Philips screw and the fitting stays set in place.

I still need to repeat the process for the top cowl and the oil inspection cover. Ian will be installing the fittings during next week. Unfortunately the rivets need to be ‘squeezed’ and I don’t have the tool to do it.

Now I’ve picked up the control stick torque arms I can start work on the control sticks.

The fittings need to be checked and secured although they will need to be adjusted when the wings are fitted to centralise them, set the limit screws and check aileron deflection are correct.

The torque arm is attached at one end using the bolt from the control stick bearing.

The other end is secured with a 4 x 15mm rivet.

Both torque support arms fitted, completing a fairly productive day.

I’m still not 100% sure on the layout of the screens and associated control panels so I thought it would be good to add the pilot seat so I could check different layouts.

Once the seats were installed I could sit in the aircraft as I would normally fly it. The panel here has most of the bits I need but is missing the flap switch, some warning lights and the air vents.

I’ve stuck the pictures on using glue dots that allow me to move the pictures about. I can then do a ‘touch’ test on the layout to see what works best.

Wednesday 3rd April 2019

Music: Elton John, ELO & America

Monday was set aside to travel to Chilsford Farm to collect some of the outstanding items from the kit. So today I could get on with a lot of jobs that had stalled because of the shortages.

On Friday I sealed the canopy perspex with silicone and left it to set. The waste material was removed with a plastic scraper.

And cleaned off with some methylated spirits.

The result is good but not perfect in a couple of places so will need some attention once the canopy is mounted.

Next up is to connect the NACA ducts to the various intakes on the carburettor and cabin heater.

The SCAT ducting for the air intake is secured with a jubilee clip onto the air intake.

The ducting is cut to size and attached to the rear of the righthand NACA inlet on the lower canopy.

The heat exchanger is positioned and secured in place with large jubilee clips.

A short piece of ducting is installed between the heat heat exchanger and the heater intake that runs through the firewall to provide cabin heat and a de-mist facility.

A long pice of ducting is connected to the heater control and will eventually connect to the glare shield that includes the de-mist vents.

The lefthand side ducting runs from the NACA inlet to the middle heat exchanger connection but it’s quite tight so it must be routed so it doesn’t come into contact with the exhaust system.

View from the righthand side.

A spring is cut and installed to ensure that the air intake is supplied from the cold air vent by default.

One of the items I picked up on Monday was the pitot mount. I’ve already taken delivery of the avionics so I can mount the pitot onto the mount.

Instead of drilling holes and using screws I’ve decided to secure the probe into position with silicone which will provide a neat solution.

Once filled with silicone it’s left to set overnight.

The carburettor air box has two ‘horns’ that the SCAT hose connects to. They require sealing with heat resistant silicone and secured with three rivets.

The finished air box which will be left to set overnight.

The cabin air vents are supplied with fresh air from NACA ducts in the side of the fuselage. They require installing in the instrument panel and then connecting up with some scat hose. So a temporary fit of the panel is required to get the hose length.

Two brackets are clecoed into position and the panel is secure by two screws each side.

With the panel installed it give me an idea of the space I have for the avionics and possible positioning. Tomorrow I will fit the air vents and hose.

One job left over from installing the fuel system is to fit the fuel pressure sensor. The sensor cannot be connected directly to the hose. A 1/8″ NPT female to 6mm barb adapter is required.

As it will come into contact with fuel Loctite 577 is used to seal the thread before fitting.

The pressure sensor and adapter before being screwed together. They will be left overnight to set.

The final job for today was to trim the cowl to ensure is doesn’t come into contact withe the water radiator.